Composite Insulators (CA08044E)

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HUBBELL® Composite Insulators

Experience & Reliability

CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE Partnership. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Catalog Numbering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 10-500kV Offerings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7 Sample Drawings & Images. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8 Project Reference List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Warranty - Material

Warranty - Application

Hubbell Power Systems, Inc. warrants all products sold by it to be merchantable (as such term is defined in the Uniform Commercial Code) and to be free from defects in material and workmanship. Buyer must notify the company promptly of any claim under this warranty. The Buyer’s exclusive remedy for breach of this warranty shall be repair or replacement, F.O.B. factory, at the Company’s option, of any product defective under the warranty which is returned to the Company within one year from the date of shipment. NO OTHER WARRANTY, WHETHER EXPRESS OR ARISING BY OPERATION OF LAW, COURSE OF DEALING, USAGE OF TRADE, OR OTHERWISE IMPLIED, SHALL EXIST IN CONNECTION WITH THE COMPANY’S PRODUCTS OR ANY SALE OR USE THEREOF. The Company shall in no event be liable for any loss of profits or any consequential or special damages incurred by Buyer. The Company’s warranty shall run only to the first Buyer of a product from the Company, from the Company’s distributor, or from an original equipment manufacturer reselling the Company’s product, and is non-assignable and non-transferrable and shall be of no force and effect if asserted by any person other than such first Buyer. This warranty applies only to the use of the product as intended by Seller and does not cover any misapplication or misuse of said product.

Hubbell Power Systems, Inc. does not warrant the accuracy of and results from product or system performance recommendations resulting from any engineering analysis or study. This applies regardless of whether a charge is made for the recommendation, or if it provided free of charge. Responsibility for selection of the proper product or application rests solely with the purchaser. In the event of errors or inaccuracies determined to be caused by Hubbell Power Systems, Inc., its liability will be limited to the re-performance of any such analysis or study.

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Hubbell. Inc.

The late 1800’s marked an era of invention and business development in the United States, and Hubbell Incorporated was right there, on the forefront, pioneering new product designs and manufacturing innovations that would light the way to future success. Harvey Hubbell II, who founded the company in 1888 in Bridgeport, Connecticut, was one of the nation’s true entrepreneurs. In 1896, he patented the “pull socket” with a built-in switch, an invention that transformed Thomas Edison’s electric bulb by providing a means of safe control. Amazingly, the same light bulb socket with its on-off pull chain remains in use today. He also invented the electrical plug and duplex receptacles that are found wherever electrical power is used. The organization developed a reputation for products of the highest quality that still serves as a hallmark of the company today. More than a century of technological innovation and rapid growth has followed, establishing Hubbell Incorporated as a worldwide leader in the manufacture of quality electrical and electronic products for the commercial, industrial, lighting, residential, utility and telecommunications markets. Beyond internal product development, Hubbell has had a long history of growth through acquisitions. Many of the powerful brands currently in the portfolio today have come through seamlessly integrating other successful and related businesses into the Hubbell family. Founded in Mansfield, OH, Ohio Brass is the market leader in polymer insulators used on transmission and distribution lines. Hubbell Power Systems, Inc. (HPS) purchased Ohio Brass in 1978. The product offering includes suspension, deadend, station, line post and braced line post insulators. Products are tested to the applicable ANSI, IEEE, IEC and CSA standards. Hubbell Power Systems, Inc, (HPS) facility in Rugao City, China has over 35 years of experience in the insulator industry, working tirelessly to become one of the top three insulator suppliers in China. The facility is 160,00 square feet and employs over 170 employees, producing over 2 million pieces each year. With 16 presses, over 100 molds, 2 power crimpers and 4 pull test cells, HPS is fully equiped to produce high quality products. HPS proprietary formula for Silicone Rubber, with patented and automated “Rubber Mixing” production set it apart allowing it to become one of the most highly regarded companies in the Chinese insulator market. They have built a reputation of integrity and passion. Hubbell Power Systems, Inc.

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CatalogNumber

The Insulators Numbering Scheme is organized according to a smart numbering system. Each group of digits defines a charac- teristic of the product you are ordering. To fill out this form, start on “a: Insulator Type.” Then, fill in your selection in the box corresponding to the letter “a.” Apply the same rule for all the other sections.

SHED PROFILE

INSULATOR TYPE LS - LINE SUSPENSION

a) Insulator type . Defines your insulator type: Select Line Suspension.

18mm S = Standard Leakage Distance (3.10) M = Medium Leakage Distance (3.40) H = High Leakage Distance (3.60) E = Extra High Leakage Distance (3.70) L = Long Leakage Distance (4.00) 20mm H = High Leakage Distance (3.80) E = Extra High Leakage Distance (3.90) 24mm S = Standard Leakage Distance (3.50) H = High Leakage Distance (4.10) E = Extra High Leakage Distance (5.00) 28mm H = High Leakage Distance (4.10) E = Extra High Leakage Distance (4.50) 30mm H = High Leakage Distance (4.00) E = Extra High Leakage Distance (4.50) 34mm H = High Leakage Distance (4.00) E = Extra High Leakage Distance (4.50) 40mm H = High Leakage Distance (4.00) E = Extra High Leakage Distance (4.50)

a a b b b c c c c d e f f g

MECHANICAL STRENGTH

Suspension (SML), Rod Diameter 070 = 70kN, 18mm 100 = 100kN, 18mm 120 = 120kN, 18mm 121 = 120kN, 20mm 160 = 160kN, 24mm 180 = 160kN, 24mm 210 = 210kN, 24mm 240 = 240kN, 24mm 161 = 160kN, 28mm

181 = 180kN, 28mm 211 = 210kN, 28mm 241 = 240kN, 28mm 300 = 300kN, 30mm 400 = 400kN, 34mm 420 = 420kN, 34mm 530 = 530kN, 40mm 550 = 550kN, 40mm

b) Strength . Defines the mechanical strength of your insulator. Fill in your selection in the boxes designated for “b.” Note: kN = Kilonewton For example, if you want a Suspension insulator with 120kN using 18mm rod, this is what your form would look like so far:

a a b b b c c c c d e f f g

SECTION LENGTH

Custom X = Custom Leakage Distance

4 digits for the straight-line distance between end fittings in millimeters

d) Shed Profile . Defines the leakage distance design. Value is an approximation of the ratio of total leakage distance over the dry arc distance along the length of the insulator. Fill in your selection in the box designated for "d." For example, if you want an insulator with a leakage ratio of 3.60 for an 18mm rod diameter, you would place an "H" in the box designated "d."

c) Section length . Defines the straight-line distance between the connecting points of the insulator end fittings. Section length is referenced to ensure that the insulator “fits” properly in a given application. Fill in your selection in the boxes designated for section “c.” For example, if you want a 1200mm section length, enter:

a a b b b c c c c d e f f g

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TOP FITTING

RINGS

0 = Chain Eye 1 = IEC Ball 2 = Y-Clevis 3 = IEC Socket

Open Type 0 = No Ring Required A = 110/132kV, 250mm Line End Only

B = 220/230kV, 305mm Line End, 250mm Ground End C = 330/345kV, 300mm Line End, 300mm Ground End D = 400/500kV, 370mm Line End, 370mm Ground End

4 = IEC Straight Clevis 5 = Clevis (18mm only)

e) Top Fitting . Defines the top end fitting of your insulator. Fill in your selection in the box designated for “e.” For example, if you want a suspension insulator with an IEC Socket end fitting, you would place a “3” in the box designated for “e.”

Closed Type E = 110/132kV, 250mm Line End Only

g) Rings . Defines your need for a Corona Ring. Fill in your selection in the box designated for “g.” The example below shows a selection of a corona ring for 110/132kV, 250mm Line End Only. Thus, “A” was placed in the box designated for “g.” F = 220/230kV, 305mm Line End, 250mm Ground End G = 330/345kV, 300mm Line End, 300mm Ground End H = 400/500kV, 370mm Line End, 370mm Ground End

a a b b b c c c c d e f f g

BOTTOM FITTING

00 = Chain Eye 11 = 16mm IEC Ball 12 = 20mm IEC Ball 13 = 24mm IEC Ball 14 = 28mm IEC Ball 15 = 32mm IEC Ball 22 = Y-Clevis

a a b b b c c c c d e f f g

example

Line Suspension Insulator, 120kN rating using 18mm rod, Section Length of 1200mm with a leakage ratio of 3.60, 16mm Socket and Ball end fittings and a 250mm Open Type Corona Ring would have the HPS PN:

31 = 16mm IEC Socket 32 = 20mm IEC Socket 33 = 24mm IEC Socket 34 = 28mm IEC Socket 35 = 32mm IEC Socket 44 = IEC Straight Clevis 55 = Spade (18mm only)

a a b b b c c c c d e f f g

f) Bottom Fitting . Defines the bottom end fitting of your insulator. Fill in your selection in the boxes designated for “f.” For example, if you want a 16mm Ball and Socket end fitting, you would place “11” in the boxes designated for “f.”

a a b b b c c c c d e f f g

Your final catalog number should look like this Fill out boxes according to instructions

a a b b b c

d e

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10-500kV Offerings

Recommended Rated Voltage (kV)

Specified Mechanical Load (kN)

Coupling Size (mm)

Section Length (mm)

Min Arcing Distance (mm)

LS0700310 LS1000400 LS0700490 LS1000490 LS0700650 LS1000650 LS0700940 LS1000940 LS1200940 LS0701240 LS1001240 LS1201240 LS1601340 LS1801340 LS1002240 LS1202240 LS1602240 LS1802240 LS2102240 LS2402240 LS1002990 LS1202990 LS1602990 LS1802990 LS2102990 LS2402990 LS1004450 LS1204450 LS1604450 LS1804450 LS2104450 LS2404450 LS3004450 LS4004450 LS4204450

10 10 20 20 35 35 66 66 66

16 16 16 16 16 16 16 16 16 16 16 16 20 20 16 16 20 20 20 20 16 16 20 20 20 20 16 16 20 20 20 20 24 28 28

310 400 490 490 650 650 940 940 940

133 200 285 285 450 450 735 735 735

100

100 120

110 110 110 110 110 220 220 220 220 220 220 330 330 330 330 330 330 500 500 500 500 500 500 500 500 500

1240 1240 1240 1340 1340 2240 2240 2240 2240 2240 2240 2990 2990 2990 2990 2990 2990 4450 4450 4450 4450 4450 4450 4450 4450 4450

1000 1000 1000 1000 1000 1900 1900 1900 1900 1900 1900 2600 2600 2600 2600 2600 2600 4000 4000 4000 4000 4000 4000 4000 4000 4000

100 120 160 180 100 120 160 180 210 240 100 120 160 180 210 240 100 120 160 180 210 240 300 400 420

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Min Creepage Distance (mm)

Lightning Withstand Voltage (kV)

Switching Impulse Withstand Voltage (kV)

Wet Power Frequency Voltage (kV)

350 490 750 750

90 90

- - - - - - - - - - - - - - - - - - - -

40 40 75 75 95 95

165 165 230 230 410 410 410 550 550 550 550 550

1050 1050

1900 1900 1900 3150 3150 3150 3520 3520 6300 6300 6300 6300 6300 6300 9075 9075 9075 9075 9075 9075 14000 14000 14000 14000 14000 14000 14000 14000 14000

185 185 185 250 250 250 250 250 395 395 395 395 395 395 570 570 570 570 570 570 740 740 740 740 740 740 740 740 740

1000 1000 1000 1000 1000 1000 1425 1425 1425 1425 1425 1425 2250 2250 2250 2250 2250 2250 2250 2250 2250

950 950 950 950 950 950

1240 1240 1240 1240 1240 1240 1240 1240 1240

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Sample Drawings and Images

Ball & Socket 16mm (18/24mm Rod Diameter) 20mm (24/28/30mm Rod Diameter) 24mm (24/30mm Rod Diameter) 28mm (34mm Rod Diameter) 32mm (40mm Rod Diameter) Chain Eye (kN) 100,120,160,180,210,240,300,420,550 Y-Clevis (kN) 70,100,120,160 Straight Clevis (kN) 70,100,120,160,180,250,300,420,550

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CLOSED RING

OPEN RING

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Project History

Contract Commence Year

Contract Identification and Title

Qty (pcs)

Destination Country

Customer & Location

Name of Projects

State Grid Anhui Electric Power Company No.9, Huangshan road, Hefei, Anhui province,China

Changji ~ Guquan ±1100kV UHV DC power transmission line project (Shaanxi) 500kV line for Heling~Yuntian double circuits circle-break into Xiangtan converter station Baolan Kezhuan Gansu section 330kV power supply outside Heavy maintenance for 110kV Gaoyang A line, 110kV Kengguang co-lines, 110kV Zhoulong line, 110kV Zulian line, 220kV Gaohe A line, 220kV Hongguang A line, 220kV Shunshi B line, 500kV Luobei A line, 500kV Luobei B line, 500kV Luoxi B line, 500kV Shunjiang B line

04/2017

SGAH0000WZMM1700098

6151

China

G04-16-C-JY- ZW-20160519218

State Grid Hunan Electric Power Corporation No.388,Shaoshan northern road,Changsha City, Hunan province

05/2016

3018

China

State Grid Gansu Electric Power Corporation (State Grid 2nd batch) No.358, Jianlan road, Qilihe district, Lanzhou City, Gansu Province

05/2016

DCG[2016]3373

6265

China

GDDW2320160401 HY12772

Guangdong Powergrid Corporation, Foshan Power Supply Bureau No.1, Fenjiang road south,Chancheng district, Foshan City

04/2016

6284

China

Guangzhou Xinyuan Hengye PowerTransmission Device Co.,Ltd Shihu Mountain, Xintang town, Zengcheng City, Guangzhou City, Guangdong province.P.R.China

03/2016

XY/VIET-2016032201

220kV Long Phu-CanTho-Tra NocT/L

3287

Vietnam

State Grid Hebei Electric Power Company No.32,Fuqiang Street,Shijiazhuang,Hebei Province

Yuheng~Weifang 1000kV UHV AC power transmission & transformation project Jiuquan~Hunan ±800kV UHV DC power transmission line project

03/2016

HB-SG15E6-1800-0009

3434

China

GB7-15-C-JY- TG-20151113012

State Grid Hunan Electric Power Corporation No.388,Shaoshan northern road,Changsha City,

11/2015

2358

China

Shandong Electric Power Company No.150, Jinger road,Jinan City, Shandong Province State Grid Anhui Electric Power Corporation No.415,Wuhu road, Hefei City State Grid Hebei Electric Power Company No.32,Fuqiang Street,Shijiazhuang,Hebei Province

11/2015

SD-WZ-(2015)60841

Agreed stock for newly-increased batch

256,000

China

106653; 86000

11/2015

SGAH0000WZMM1502467

Agreed stock for newly-increased batch

China

Mengxi~Jinbei~Beijing~Tianjing South EHV AC project

09/2015

HB-SG1591-1800-0017

3005

China

FURUKAWA ELECTRIC POWER SYSTEMS CO.,LTD.Transmission and transforming division 1812,imaizumi,nagai-shi,Yamagata Pref.,933-0033,Japan

04/2015

SEP-150601N

105

Japan

Ximeng ~ Shandong 1000kV UHV AC PowerTransmission &Transformation Project (Tianjing Company) 220kV Duyen HaiTPP - Mo Cay Transmission Line Power station at the middle reaches of Chin-sha River,Yunan ~ Guangxi DC Power transmission Project Line, Guanyinyan DC Project. Lingzhou~Shaoxing±800kV UHV DC Power Transmission Line Project (Henan Section) Huainan~Nanjing~Shanghai UHV AC PowerTransmission &Transformation Project Lingzhou~Shaoxing±800kV UHV DC Power Transmission Line Project (Anhui Section)

State GridTianjin Electric Power Company No.39,Wujing Rd, Hebei Dist.Tianjing

04/2015

SGTJWZ00HTMM1500225

2605

China

04/2015

XY/VIET-2015033002

Guangzhou Xinyuan Hengye PowerTransmission Device Co.,Ltd

2679

Vietnam

China Southern Power Grid UHV Power transmission Corporation No.116,Tianhe Rd, Guangzhou

03/2015

CGY01WL0401150220

1936

China

State Grid Material Company Limted No.5 Liupukang street, Xicheng District, Beijing State Grid Material Company Limted No.5 Liupukang street, Xicheng District, Beijing State Grid Material Company Limted No.5 Liupukang street, Xicheng District, Beijing

03/2015

SGSGMHTDCG[2015]595

3055

China

01/2015

SGSGMHTDCG[2014]878

4022

China

01/2015

SGSGMHTDCG[2015]452

2990

China

*additional project references available upon request

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Notes

_____________________________________________________________________________________________________________________

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Never Compromise TM www.hubbellpowersystems.com

Printed in USA

CA08044E

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