EC&M Crane Control Class 5060

Crane Control Class 5060

Catalog

17

CONTENTS Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page Pricing and Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Application Data and Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Dimensions and Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

CRANE CONTROL CLASS 5060

Crane Control Class 5060 Adjustable Torque Drum Brakes

PRICING AND ORDERING INFORMATION Adjustable torque brakes are dual purpose drum type friction brakes. They combine an electrically released, spring set holding brake feature and an electrically operated adjustable torque stopping feature. They can be used with AC or DC motors. • All electrically controlled • Smooth, controlled stopping feature • Spring set parking feature A complete adjustable torque brake system consists of: 1 – Or more adjustable torque brakes

Class 5060 Type A1001 10" Brake

1 – Enclosed controller 1 – Push button station 1 – Foot switch

Adjustable Torque Brakes

For Quadraplex Brake System (Four Brakes)

For Duplex Brake System (Two Brakes)

For Simplex Brake System (One Brake)

Brake Size (Wheel dia. in inches)

Price Per Brake Without Standard Wheel

Price Per Brake With Standard Wheel

Type

Type

Type

Class 5060 Type A1301 13" Brake

29682.

27036. 38548. 42244 .

10

A1001

A1001

A1001

42478. 47814 .

13

A1301

A1301

A1304

16

A1601

A1601

A1601

DC Controllers for Adjustable Torque Brakes

For Simplex Brake System For Quadraplex Brake System Outdoor Enclosure NEMA Type 3R Outdoor Enclosure NEMA Type 3R Outdoor Enclosure NEMA Type 3R CONTROLLER CONTROLLER CONTROLLER For Duplex Brake System

Brake Size (Wheel dia. in inches)

VDC

Type

Price

Type

Price

Type

Price

14184 . 14904 . 17524 .

14184 . 14904 . 17524 .

A DW104 A DW134

22258 . 22258 . 22258 .

10

ADW101

ADW102

Class 9002 Type AT4 Foot Switch

A DW132

230

13

ADW131

16

ADW161

ADW162

ADW164

AC Controllers for Adjustable Torque Brakes - consult factory

Set-Release Push Button Stations

Foot Switches

Class

Type

Price ▲

Class

Type

Price

Consult Factory

Consult Factory

A W21 ▲

9001

KYK38

9002

3078 .

▲ Disc Sch D

9 002

A T4 a

▲ Disc Sch D a Disc Sch D

Class 9002 Type AW21 Foot Switch

Pressure Required To Operate Foot Switch For Maximum Service Torque Class 9002 Type AW21 10 lb Class 9002 Type AT4 20 lb

CRANE CONTROL CLASS 5060

36

© 2003 The Electric Controller & Mfg. Co., LLC All Rights Reserved

01/17

Crane Control Class 5060 Adjustable Torque Drum Brakes

ORDERING INFORMATION

Ordering Information Required: 1. For adjustable torque brake: a. Class b. Type

c. Torque if different from standard

2. For brake controller: a. Class b. Type c. Information on system – cab, pendant and radio operation 3. For push button station and foot switch (if required): a. Class b. Type 4. For brake wheel purchased with brake: Supply the dimensions required for ordering wheels in the Class 5010 catalog sheets. 5. For brake wheels only: When purchased separately, the brake wheel is considered to be a replacement part. Furnish the original Square D brake wheel part number or the dimensions required for ordering wheels in the Class 5010 catalog sheets.

CRANE CONTROL CLASS 5060

37

© 2003 The Electric Controller & Mfg. Co., LLC All Rights Reserved

01/17

Crane Control Class 5060 Adjustable Torque Drum Brakes

APPLICATION DATA

Brake Selection–Thermal Capability In addition to being selected to meet the torque requirements of the particular application, the brake system must be selected to prevent overheating of the brake wheel when operated on the anticipated duty cycle. To calculate how often a stop can be made from full speed without overheating the brake wheel, see application data on page 22.

Torque Ratings and Wheel Data Brake Size (Wheel Dia. in Inches) Parking Torque (ft-lb)

WR 2 of Wheel (ft-lb 2 )

Service Torque (ft-lb)

Maximum Allowable Speed (RPM)

Minimum Maximum Minimum Maximum Standard

10

50

200

20

300

20-100-220

2.7

4000

13

150

550

50

850

50-290-540

10

3300

16

250

1000

100

1500

100-470-1000

30

2600

Elementary Wiring Diagrams for DC Controllers

(+)

(–)

230VDC SUPPLY POLARITY MUST BE AS SHOWN

BRAKE

FUSE

FUSE

RELEASE

SET

22

23

24

26

BUV

BUV

1TR

BUV

26

29

TCR

21

BUV

TCR

32

34

25

PBR

PBR

(IF USED) PILOT LIGHT

24

FOOT SWITCH MASTER

1 2 3 4 OFF

10

26

1BR

11

35

2BR

2BR

40

12

RES1

3BR

37

13

RES2

4BR

MOV

(X = CONTACT CLOSED)

D1

24

4BR 3BR T2

T3

2BR 2BR

R5

R9

14

T1

38

SB

SERVICE BRAKE RES

R12

R1

PBR PBR

15

39

TB JUMPER

25

27

PB

PARKING BRAKE RES

R15

R14

BUV

1BR

1BR

1BR

1BR

8

6

1

2 3

4

5

7

TO CUSTOMER'S MOTOR CONTROLLER

For Single 10" and 16" Brake

CRANE CONTROL CLASS 5060

38

© 2003 The Electric Controller & Mfg. Co., LLC All Rights Reserved

01/17

Crane Control Class 5060 Adjustable Torque Drum Brakes

ELEMENTARY WIRING DIAGRAMS FOR DC CONTROLLERS

(+)

(–)

230 VDC SUPPLY POLARITY MUST BE AS SHOWN

BRAKE

FUSE

FUSE

RELEASE

SET

22

23

24

26

BUV

BUV

1TR

BUV

26

29

TCR

21

BUV

TCR

32

34

25

PBR

PBR

(IF USED) PILOT LIGHT

24

FOOT SWITCH MASTER

1 2 3 4 OFF

10

26

1BR

11

35

2BR

2BR

40

12

RES1

3BR

37

13

RES2

4BR

MOV

(X = CONTACT CLOSED)

D1

24

3BR T2

4BR

T3

2BR 2BR

R5

R7

14

T1

38

SB

SERVICE BRAKE RES

R1

R9

PBR PBR

R16

39

39

RES

25

27

PB

PARKING BRAKE RES

R14

R15

BUV

1BR

1BR

1BR

1BR

8

6

1

2 3

4

5

7

TO CUSTOMER'S MOTOR CONTROLLER

For Single 13" Brake

CRANE CONTROL CLASS 5060

39

© 2003 The Electric Controller & Mfg. Co., LLC All Rights Reserved

01/17

Crane Control Class 5060 Adjustable Torque Drum Brakes

APPROXIMATE DIMENSIONS AND WEIGHTS 10" and 16" Adjustable Torque Brake

(approx.) Q W pipe tap

T (approx.)

K

S

(approx.)

V

U

D

X

H Dia. 4 mtg holes

J

R

L

L

B

A

N

A

M

Dual Dimensions inches mm

Weight lbs (kg)

Brake Size (Wheel dia. in inches)

A B D H J K L M N Q R S T U V W X

Wheel Only

Brake Only

4 102 7.5 191

6.25 159

10 250 16 406

0.69 17 1.06 27

8.38 213

10.75 273 15.25 387

0.88 22 1.13 29

8 203 13 330

12.19 310 19.13 486

17.88 454 25.38 645

0.75 19 1.25 32

6 152

7.06 179

14.63 372 22.38 568

19.94 506 27.13 689

0.75 19

17.19 437 23.38 594

10

25 (11.3) 250 (112.5)

10.75 273

12.13 308

11.25 286

12.25 311

1 25

16

110 (49.5) 640 (288.0)

CRANE CONTROL CLASS 5060

40

© 2003 The Electric Controller & Mfg. Co., LLC All Rights Reserved

01/17

Crane Control Class 5060 Adjustable Torque Drum Brakes

APPROXIMATE DIMENSIONS AND WEIGHTS

13" Adjustable Torque Brake

1" Pipe tap for lead entrance into terminal box (both sides)

6.5 165

6.5 165

23.0 584

9.63 245

10.13 257

13.0

19.25 489

330

Wheel hub

19.94 507

1.0 25

9.88 251

0.81 21

Mtg. Holes

4.5 114

1.0 25

4.5 114

5.75 146

18.31 465

28.88 734

1.0 25

11.0 279

5.75 146

Weight of wheel only – 60 lb (27 kg) Weight of brake only – 570 lb (259 kg)

Adjustable Torque Brake Control Panel Simplex and Duplex •

25 635

14 356

7

178

24

610 31

Four mtg. holes 0.625 16 diameter

21

533

787

2 51

20 508

1.5 38

24 610

2 51 Weight – 430 lb (196 kg)

• Consult factory for quadruplex controller dimensions

Dual Dimensions inches mm

CRANE CONTROL CLASS 5060

41

© 2003 The Electric Controller & Mfg. Co., LLC All Rights Reserved

01/17

Crane Control Class 5060 Adjustable Torque Drum Brakes

APPROXIMATE DIMENSIONS AND WEIGHTS

AT4 Foot Switch

AW21 Foot Switch

3 holes for 0.31 8 dia. mtg. screw

6.6

168

7.1

89 4.5

180

3.5

4

102

114

4 102

8.0 203

1.3 33

13.5 343

5.81 148

8.56 217

0.4 10

mtg. holes

3/4-14 pipe tap

6.7

325

170

12.8

7.0

178

71

2.81

To remove cover

4.3 109

1.4 36

5.81 148

1.6 41

Dia.

0.87 22

0.31 8

Weight – 18 lb (8 kg)

Weight – 5 lb (2 kg)

Dual Dimensions inches mm

CRANE CONTROL CLASS 5060

42

© 2003 The Electric Controller & Mfg. Co., LLC All Rights Reserved

01/17